Imashini Ikora Imiyoboro ya ERW: Intambwe ku yindi y'Ibikorwa - Igice cya 1: Gukuramo, Gushyiramo Imbaraga, no Gushyiraho Mbere

Murakaza neza mu gice cya mbere cy'uruhererekane rwacu rwa ERW Tube Making Machine Series! Muri uru ruhererekane, tuzabayobora mu ntambwe z'ingenzi zo gukoresha no kubungabunga uruganda rwanyu rwa ERW (Electric Resistance Welding), kugira ngo mugere ku musaruro mwiza kandi mugire umusaruro urambye.

Iyi nyandiko ya mbere yibanda ku ntambwe z'ingenzi za mbere: gukata, kugenzura, kuzamura no gukora ivugurura rikenewe kugira ngo imashini yawe nshya ikore imashini ikoresha imiyoboro y'amashanyarazi ikore neza. Kwitegura neza ni ingenzi kugira ngo ikoreshwe neza kandi neza.

I. Gukuraho no kugenzura: Gushyiraho urufatiro rwo gutsinda

Mbere yuko utekereza gutangiza uruganda rushya rw’imiyoboro y’amashanyarazi, fata umwanya wo gusuzuma witonze no kugenzura. Dore icyo ugomba gukora:

• Inyandiko Mbere na mbere:Shaka kandi usome neza igitabo cy'amabwiriza agenga imikorere n'inyandiko zose ziherekeje. Menya neza ibice by'imashini, imikorere yayo, n'amahame agenga imikorere yayo. Ubu bumenyi ni ingenzi kugira ngo ikore neza kandi mu mutekano.
• Igenzura ry'ibicuruzwa:Gereranya ibiri muri buri gasanduku n'urutonde rw'ibipakiye. Ugenzure witonze ko ibintu byose bihari kandi bitangiritse. Reba itandukaniro cyangwa ibyangiritse mu nyandiko irambuye idasobanutse. Iyi nyandiko ni ingenzi mu gukemura ibibazo byose ufitanye n'umucuruzi.

II. Guterura no Gushyira Ahantu: Gushyiraho Icyerekezo cyo Gutunganya neza

Kubera ko ibice by'imashini bimaze gusuzumwa no gupimwa, igihe kirageze cyo kubimura mu myanya yabyo.

• Guterura imbonerahamwe y'akazi:Mu guterura ameza yo gukoreraho, koresha ahantu habigenewe ho guterura, akenshi utwobo two gushyiraho imigozi y'urufatiro ku mpande zombi.
• Imiterere:Reba igishushanyo rusange cy'imiterere (cyatanzwe mu nyandiko) hanyuma ushyire buri gice witonze (igice cyo gushushanya, igice cyo gusudira, igice cyo gupima ingano, na gearbox) ahantu habigenewe.

III. Guhuza ibintu mu buryo butunguranye: Kubona ibintu byose mu mwanya ukwiye

Ibice biri mu mwanya wabyo, intambwe ikurikiraho ni ugukora igenamiterere rito. Ibi bikubiyemo kuringaniza imashini no kwemeza ko intera ikwiye hagati y'ibice bitandukanye:

• Imigozi y'ibanze:Shyiramo imigozi y'ifatizo mu myobo yatobowe mbere iri mu gice cyo hasi, urebe neza ko imigozi iri hagati mu myobo.
• Gupima urwego:Koresha ibyuma bya santimetero (hafi 20x150x150mm) bishyizwe munsi y'imigozi y'ifatizo n'imigozi yo gukosora kuri buri mfuruka y'imashini kugira ngo uhindure urwego. Imigozi yo gupima imashini irushaho kuba myiza. Intego ni ukugorora buri gice cy'uruganda rw'imiyoboro. Imigozi y'ifatizo ntigomba gukora ku gice cy'icyuma cy'uruganda mu buryo butaziguye.
• Guhindura uburebure:Hindura uburebure (H) bwa buri meza yo gukoreraho (gushushanya, gusudira, ingano) kugeza kuri mm 550 (habariwe nka Rolling Bottom Line Elevation – mm 350 = mm 900 – mm 350 = mm 550). Uburebure bwa gearbox worktable (H) bugomba kuba hafi mm 600.
• Intera n'urwego:Hindura neza intera iri hagati y'ameza yo gukoreramo kandi urebe neza ko ari urwego rumwe.
• Guhuza Gearbox:Huza umugozi uhuza impande zose hagati y'agasanduku k'amakuru n'aho umugozi uhagarara. Menya neza ko ingano zihuye n'igishushanyo mbonera cy'imiterere rusange kandi ko umugozi uhuza impande zose ufite umuvuduko uhagije wo kuzenguruka (udafatana). Nanone, genzura neza ko umurongo wo hagati w'agasanduku k'amakuru uhujwe n'umurongo wo hagati w'agasanduku k'amakuru. Menya neza ko ubuso bwo gushyiraho agasanduku k'amakuru buteganye n'umurongo wo hagati uzenguruka (kwihanganira: 2mm).
• Itegurwa ry'ishingiro:Dukurikije amabwiriza y’ubwubatsi bw’ubwubatsi, sukura imyobo y’ifatizo hanyuma uyishyiremo sima y’ubwoko bwagenwe.

IV. Kwitegura Gutunganya no Kwitonda

Izi ntambwe zigaragaza imiterere y'ibanze kandi zigomba kurangira mbere yuko sima itegurwa kugira ngo imashini zikomere. Gutunganya neza aho imashini ziherereye bizaba ingenzi cyane, bityo ni ngombwa gukora izi ntambwe neza. Nanone, mbere yuko igera kuri iyi ntambwe, fata akaruhuko. Wibuke amategeko akurikira:

• Isuku ni ingenzi:Mbere yo gutunganya neza, sukura neza ibice byose by'imashini kugira ngo ukureho ivumbi cyangwa imyanda yose yakusanyije mu gihe cyo kuyitwara no kuyikoresha. Ibi bizakurinda kwanduzwa n'ubuso bwo gukururana no kohereza ibintu.
• Gusiga amavuta:Menya neza ko ahantu hose ho gusiga amavuta, ibigega bya peteroli, n'amasanduku y'ibikoresho by'ingufu byuzuye amavuta akwiye, byiteguye gukorwa mu igeragezwa.
• Kurinda ivumbi:Rinda ibice by'imashini ukoresheje ibipfundikizo by'umukungugu mu gihe cyo kuyishyiraho.
• Kwirinda ingese:Niba imashini idashobora kugeragezwa ako kanya nyuma yo kuyishyiraho, fata ingamba zikwiye zo gukumira ingese.
• Ubunyangamugayo bw'Ishingiro:Menya neza ko imyobo y'umuzingo w'ifatizo yujujwe neza kandi ko imigozi ya sima ya kabiri ikoreshwa neza n'umuzingo w'umwimerere.

Intambwe zikurikiraho:

Mu nyandiko yacu itaha kuri blog, tuzavuga ku buryo bwo gutunganya neza, dutegura imashini ku igeragezwa ryayo rya mbere. Komeza ukurikirane andi mabwiriza n'amayeri y'ingenzi yo gukoresha imashini yawe ikora imiyoboro ya ERW!